| Manpower Requisition No |
MPR#17052GFM |
Department |
Business Sustainability |
| Designation |
Layout and Piping Engineer – Modular Systems |
Department/Section |
Modular Systems/ Systems Design & Engineering |
| Reports To |
Head of Department (HOD) |
Reportee |
NIL |
|
Experience
|
10 years |
Salary Range
|
As per Industry Standard
|
|
Location
|
NOIDA, UP
|
Position Start Date |
ASAP |
| No. of openings |
1 |
Work Type |
Full Time |
| Percent Travel |
10+ |
Contact |
HR Manager |
SUMMARY OF FUNCTIONS:
The Layout and Piping Engineer is accountable for design to delivery of piping systems for company’s proprietary modular systems in accordance with company standards, client technical requirements and applicable codes.
The above includes preparation of modules plot plan, modules equipment layout, GADs, modules piping layout, piping isometrics, 3D modelling, interaction with various group during modelling, piping stress analysis, piping support selection and layout, equipment nozzle orientation, vent and drain piping layout, process and utility piping design drawing, line list & critical line list, support list, piping MTO/BOMs, specialty item list, piping items specifications etc. and assist and guide during procurement, fabrication and installation of piping.
The candidate will provide overall technical leadership for layout and piping.
MAJOR ACCOUNTABILITIES:
PRIMARY ROLES & RESPONSIBILITIES:
- Ensure:
- delivery of piping deliverables to projects by coordinating with other engineering disciplines
- preparation of conceptual (in 2D) / final (in 3D) layout of equipment and major piping and E&I items within the modules keeping module size to minimum/optimum considering transport limitations and providing required space for operation, maintenance and egress
- preparation of plot plan for modules indicating tie-ins, foundation loads etc.
- mechanical design of piping in accordance with process inputs, design basis, contractual technical conditions and codes and standards
- preparation of piping layout in 3D. Conducting clash check and updating appropriately
- proper layout, selection and design of pipe supports. Preparation of drawings for supports, if required
- correctness of MTO quantities
- close interface with other disciplines like static equipment, rotating equipment, instrumentation & electrical, civil & structural during detailed engineering and preparation and review of 3D model
- Stress analysis of critical lines and subsequent modifications (in line routing, support type and location etc.) to ensure loads transferred to equipment and module structure are within pre-specified limits
- preparation of specifications (complete with design specific QA/QC requirements etc.) for piping items, supports and specialty items which can be used for procurement and construction
- firmed up nozzle orientations for equipment are shared with concerned disciplines
- loads (esp. stress loads) from piping are shared with rotating equipment and civil and structural disciplines for incorporating in design of rotating machinery and structure for modules / skids respectively
- support to Supply Chain during procurement of piping items viz. preparation of technical specifications and requisitions for obtaining offers, vendor offer evaluation and providing recommendations, preparation of requisition for purchase, review of vendor documents
- assistance during fabrication and inspection stages to ensure critical technology specific aspects in piping are being met
- Inspection and testing of piping skids/ modules during fabrication/ construction for conformance with design requirements, project equipment requirements and applicable codes
- technical follow-up with vendors/fabricators through proper communications
- guidance to module fabricator during construction of modules for issues relating to erection of piping
- to meet quality and HSE objectives of the project(s)
- support to Sales in preparing cost estimates for piping
- support during project close-out activities like Final Data Books etc.
- Others
- Responsible for technical assurance of piping layout and deliverables
- for assigned activities to be executed in accordance with established work processes and contractual requirements and on time and within budget
- prepare /maintain/ update execution plan, schedule (in MS Projects) and quality plan for assigned activities
- Implement company’s HSE procedures
- effective prioritization of work when assigned to several projects
- interface with project support functions such as planning, procurement etc.
- preparation of technical reports related to project and discipline
ADDITIONAL RESPONSIBILITIES:
- Assist in planning and tracking of department budget
- Identify and track issues and risks for smooth (productive, safe and information security incident free) functioning of department
- Preparing and updating department processes and SOPs
- Capturing & Management of Department Knowledge – lessons learnt, best practices etc.
- Keeping department databases updated and generate MIS reports as required
- Support Department Compliance & Audits
- Assist Supply Chain in vendor qualification and assessment
- Assist in project close out
- Present a positive attitude with Team members thro’ productive and open communication
- Assistance in Cost Accounting for costing of all department activities
| ACADEMIC QUALIFICATION: |
- Bachelor’s Degree in Mechanical Engineering
|
|
WORK EXPERIENCE:
|
- Min. 8 years in handling layout and unit piping for process industry (refining/petrochemical/specialty and fine chemical/pharma/ bio fuels)
- Experience in equipment layout and piping arrangement in modular units / skid projects is preferred
|
|
CERTIFICATIONS/LICENSES/TRAININGS:
|
- Training and certification in piping layout, 3D modelling is an added advantage
|
|
KNOWLEDGE, SKILLS & COMPETENCIES:
|
- Shall be well versed with Piping Material
- Analytical ability and hands on experience of design and analyzing piping systems.
- Self- motivated, creative, innovative and open minded.
- Ability to perform under pressure
- Good knowledge of supplier base Effective communication and co-ordination Skills
- Proficiency in MS Office (Word, PPT, Excel & Visio, MS Projects)
- Basic working experience of ERP viz. SAP, Quickbase
- Good working knowledge of Letters or Credit, bank guarantees
- Excellent knowledge of ASME, API, ASTM codes as applicable for piping in process industry
- Excellent knowledge of piping stress analysis as per ASME B31.1, &other codes
- Expertise in 3D software for plant layout and piping like AutoCAD 3D, PDMS, PDS etc.
- Construction experience will be an added advantage
|
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